26Feb 2018

PRODUCTION AND PRODUCTIVITY IMPROVEMENT THROUGH EFFICIENCY SUGAR MILL

  • Department of Electrical Engineering, Lhokseumawe State Polytechnic, Aceh, 24375, Indonesia.
  • Department of Agroindustrial Technology, Bogor Agricultural University, Bogor, West Java, Indonesia 16002.
Crossref Cited-by Linking logo
  • Abstract
  • Keywords
  • References
  • Cite This Article as
  • Corresponding Author

The indicator of sugar mill efficiency is the yield represented by sugar mill performance (technical efficiency), sugar cane plantation (sugar cane quality), and productivity. The scenario developed to formulate production process based on gap analysis. The objective of the study was to compare the production and productivity of sugar mills through improvement efficiency. The method used in this research was quantitative descriptive method, making a description of the relationship between sugar yields determinant variables, including (1) determination of gap analysis on a benchmark, (2) prediction of sugar yields and bagasse using multiple linear regression, (3) energy calculations with NCV (Net Caloric Value) approach, and (4) partial productivity measurement. The results showed that scenario 3 increased the yield to 10.4% with an increase of white crystal sugar production by 24%, while scenario 2 increased the yield to 9.3% with an increase of white crystal sugar production by 11.7% compared to scenario 1. Increasing the efficiency of milling extraction (ME) capable of increasing the energy potential of 4.3 kWh. Improving the technical efficiency of the factory resulted in increased productivity of raw materials of 0.029 tons white crystal sugar/tons, productivity of machine work hours of 5.29 white crystal sugar per work hours, sugar productivity to the land of 1.79 tons white crystal sugar/ha and energy productivity 4.27 kWh/tons bagasse (R-value as a validation test prediction model is 97.1% and 72%).


1. Bantacut T and Novitasari. 2016. Energy and water self-sufficiency assessment of the white sugar production process in Indonesia using a complex mass balance model. Journal of Cleaner production. doi: 10.1016/j.jclepro.2016.02.092 2. Yani M, Purwaningsih I, and Munandar MN. 2012. Life cycle assesment of sugar at cane sugar industry. E-jurnal agroindustri indonesia. 1(1):60-67. 3. Ramjeawon T. 2008. Life Cycle Assessment of Electricity Generation from Bagasse in Mauritius. Cleaner Production. 16(16):1727?34. doi:10.1016%2Fj.jclepro.2007.11.001. 4. Bantacut T, Sukardi, and Supatma IA. 2012. Sucrose loss in the harvest-loading-transport system at sindang laut and tersana baru sugar mills, cirebon. Jurnal teknologi industri pertanian. 22(2):115-121. 5. Deepchand K. 2005. Sugar Cane Bagasse Energi Cogeneration-Lessons from Mauritius. Paper Presented to The Parliamentarian Forum on Energi Legislation and Sustainable Development; 2005 Okt 5-7; Cape Town, South Africa. 6. Chauchan MK, Varun, Chaudhary S, Kumar S, Samar.2011.Life Cycle Assessment of Sugar Industry: A review. Renewable and Sustainable Energy. 15(7):34453453. doi:10.1016%2Fj.rser.2011.04.033 7. Kurniawan Y dan Santoso H. 2009. Electricity as a potential co-product sugar mill of industry. Jurnal Litbang Pertanian. 28(1): 23-28. 8. Hassuani, S.J. 2001. Sugarcane trash recovery for use in power generation. p. 192-196. In D.M. Hogarth (Ed.). Proc. XXIV Int. Soc. Sugar Cane Technol. Congress, Brisbane, Australia, 17-21 September 2001. 9. Morris M. and Waldheim L. 2001. Biomass power generation: Sugar cane bagasse and trash. p. 272-274. In D.M. Hogarth (Ed.). Proc. XXIV Int. Soc. Sugar Cane Technol. Congress, Brisbane, Australia, 17-21 September 2001. 10. Verbanck H, P.Mc Intyre, and J.R. Martinelli. 2001. Trends on cogeneration in the Brazillian sugar industry. p. 266-267. In D.M. Hogarth (Ed.). Proc. XXIV Int. Soc. Sugar Cane Technol. Congress, Brisbane, Australia, 17-21 September 2001. 11. Netafim. 2012. Sugarcane best practices. Available at: www.netafim.com/crop/sugarcane/best-practice. Accessed 19 May 2013. 12. Ramdoyal K, Dookun-Saumtally, A & Badaloo, G.H. 2012. Sugar cane physiology, breeding and biotechnology. In: F. X. Johnson & V. Seebaluck, eds. Bioenergy for Sustainable Development and International Competitiveness. The Role of Sugar Cane in Africa. London: Routledge, pp. 19-47. 13. Watson HK. 2008. Bioenergy for sustainable development and global competitiveness: The case of sugar cane in southern Africa - Thematic report 1: Agriculture, Stockholm: Stockholm Environment Institute. 14. Peter Reiin, Peter Turner, and Kathryn Mathiias. 2011. Good Management PracticesManual for The Cane Sugar Industry (Final), PGBII Sugar and Bio Energy. 15. Rein P. 2007. Cane Sugar Engineering. Verlag Dr A Bartens, Berlin, 768 pp. 16. Indrawanto C, Purwono, Siswanto, Syakir M, Rumini W. 2010. The cultivation and pos harvest cane. Jakarta (ID): ESKA Media. 17. Tangen S. 2004. Performance Measurement: From Philosophy to Practice. International Journal of Productivity and Performance Management 53 (8) : 726 ? 737. 18. Olsen EO, Zhou H, Lee DMS, and Padunchwit P. 2007. Performance Measurement System and Relationships with Performance Results. International Journal of Productivity and Performance Management 56 (7): 559 ? 582. 19. Cocca P, Alberti M. 2010. A Framework to Assess Performance Measurement Systems in SMEs. International Journal of Productivity and Performance Management 59 (2): 186 ? 200. 20. Gleich R, Motwani J, Wald A. 2008. Process Benchmarking: A New Tool to Improve The Performance of Overhead Areas. Benchmarking: An International Journal 15 (3):242 ? 256. 21. Susanto and Deni M. 2011. ?Analysis efficency at Sugar mill Wrinanom Situbondo?. Jember: Faculty of Agriculture at Jember University. 22. Subiyanto. 2014. Analysis of the effectiveness of hindered machine of sugar plant uses the method overalls requirement effectiveness. Jurnal Teknik Industri. 16(1): 41-50. 23. Mason JO. 2012. Performing regression analysis using microsoft excel. International Journal of Arts and Commerce. 1(5): 192-208. 24. Bantacut T and Pasaribu H. 2015. Aliran tertutup massa dan potensi mandiri energi pada produk CPO. Journal of Agroindustri Technology Departement of Agroindustrial Technology. 25. Bantacut T and Nurdiansyah M. 2017. A closed model of production system for energy sulf-sufficiency rice mill. Journal of energy technologies and policy. 26. Alena A and Sahu O. 2013. Cogenerations of energy from sugar factory bagasse. American journal of energy engineering. 1(2):22-29. 27. Shudakar J and Vijay P. 2013. Control of moisture in bagasse by using bagasse dryer. IJETT. 4(5):1331-1333. 28. Bhagat JJ. ?National Plan for Improving Efficiency in Indonesian Sugar Industry-Field & Factory?. STM Projects Limited, New Delhi. India, 2012. 29. Wibowo E. 2013. Partnership pattern farmers credit users and independent cane farmers with sugar mill modjopanggong tulung agung. Jurnal manajemen agribisnis. 13(1):1-12. 30. Shinta A, Pratiwi AR. 2011. Production factor analysis of kebon agung malang sugar factory. AGRISE. 10(1):1-7. 31. Sutrisno B. 2009. Analysis of factors that influencing revenue levels to cane farmer at sugar mill mojo sragen. Jurnal ekonomo manajemen sumber daya. 10(2):155-164. 32. Winata ED dan Susanto WH. 2015. The influence antiinversion adding and imbibisi temperature toward nira cane freshness. Jurnal pangan dan agroindustri. 3(1):271-280. 33. Zainuddin A, Setyawati IK, Wibowo R. 2017. Risk management of sugar production due to the magnitude of losses (case study of pt perkebunan nusantara x). Indonesian journal of business and entrepreneurship. 3(3):153-164. 34. Yadav JP and Singh BR.2011. Study on future prospect of power generation by bagasse, rice husk and municipal waste in uttar pradesh. S-JPSET. 2(2): 2229-7111. 35. Gaspers V. 2001. Analysis levels of productivity manufacturing industry in indonesia the period 1990-1998. Jurnal ekonomi pembangunan. 6(2):105-121. 36. Seebaluck . V, Mohee. R, Sobhanbabu PR K, Rosillo Calle F, Leal MRLV, Johnson FX. 2008. ?Bioenergy for Sustainable Development and Global?. Competitiveness Cane Resources Network for Southern Africa (CARENSA), CARENSA/SEI 2008-02.

[Gunawan, Tajuddin Bantacut, Muhammad Romli and Erliza Noor. (2018); PRODUCTION AND PRODUCTIVITY IMPROVEMENT THROUGH EFFICIENCY SUGAR MILL Int. J. of Adv. Res. 6 (Feb). 1931-1941] (ISSN 2320-5407). www.journalijar.com


Gunawan1), Tajuddin Bantacut2), Muhammad Romli2), Erliza Noo
1) Department of Electrical Engineering, Lhokseumawe State Polytechnic, Aceh, 24375, Indonesia 2) Department of Agroindustrial Technology, Bogor Agricultural University, Bogor, West Java, Indonesia 16002

DOI:


Article DOI: 10.21474/IJAR01/6638      
DOI URL: https://dx.doi.org/10.21474/IJAR01/6638